Data-driven wheelset maintenance.

Use existing wheelset data to predict wear, optimize maintenance, and reduce downtime.

WheelSense: vehicle condition, maintenance needs and wheelset service life at a glance

More than a measurement database.

WheelSense turns data into better maintenance decisions.

Complementing your fleet management system, WheelSense continuously analyzes your existing measurement data, identifies wear patterns and trends early, and provides actionable recommendations for your ECM 3 and ECM 4 teams.

Identify maintenance needs early

Understand how wheelset wear is evolving and take action before failures occur.

Precise workshop scheduling

Identify reprofiling needs early for improved workshop planning.

Lifecycle transparency for every vehicle

Use wheelset data to inform decisions and optimize service life and costs.

Features at a glance

Keep track of your fleet’s condition.

WheelSense centrally consolidates measurement and condition data and makes anomalies visible at an early stage – for greater transparency in daily operations.

WheelSense fleet overview showing vehicles, condition and inspection requirements
WheelSense · Sample dataView full size

From measurement data to planned maintenance.

WheelSense uses your existing measurement data. From data collection to planning, it supports collaboration between fleet operators and maintenance teams.

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  1. Import measurements

    Record measurements digitally or transfer them directly from CALIPRI devices and manage them centrally.

  2. Analyze wear

    Evaluate wheel profiles and measurement histories, identify anomalies and understand how wear develops.

  3. Plan maintenance

    Prepare reprofiling and wheelset replacements, coordinate material requirements and schedule workshop visits in advance.

WheelSense Product Packages

The right solution for your requirements.

Core

The basis for wheelset and measurement data management.

  • Automatic data transfer from CALIPRI handheld devices
  • Centralized measurement data management
  • Plausibility checks and standards
  • Threshold monitoring
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Professional

Includes all features from Core, plus:

  • Wear predictions to reduce downtime
  • Analytics and dynamic maintenance limits
  • Reprofiling recommendations
  • Material planning with an overview of circulating stock
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Enterprise

Includes all features from Professional, plus:

  • Interfaces to fleet management and ERP systems
  • Exchange of measurements, mileage and maintenance data
  • Personal support from our data scientists
  • Integration of IoT data
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Frequently asked questions

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Do we need additional sensors?

WheelSense works with your existing measurement data. You do not need additional sensors to get started. We will review your available data and agree on how to import it.

How does WheelSense integrate with existing systems?

WheelSense complements your existing systems. Enterprise supports integration with fleet management and ERP systems. We will define the integration scope around your processes.

Who is WheelSense for?

Fleet operators, vehicle owners and maintenance providers. WheelSense particularly supports ECM 3 and ECM 4 teams in planning and managing maintenance.

How can we get to know WheelSense?

In a personal demo, we will show you the application, discuss your data and help you identify the solution that fits your fleet and workflows.

We optimize your wheelset management.

Make cost-effective decisions. Plan your materials early. Receive concrete forecasts with clear explanations and meaningful recommendations for action – with WheelSense.